Process, Feasibility, and Simulation Studies

Esys has the tools, experience and know-how in order to assist your business in validating your manufacturing concepts well in advance of purchasing any equipment. Let us demonstrate how to best develop and implement your concepts while also avoiding costly problems that may arise in the future.

We utilizes some of the latest and most advanced simulation software. Our in house expertise in application such as Fanuc ROBOGUIDE, ABB RobotStudio, KUKA Sim Pro and others is complemented with our network of suppliers who specialize in simulations of conveyance or other standard application.

Mechanical Design

Our capabilities include system layout, process engineering, fluid flow engineering, machine engineering as well as machine prototyping and testing. Our team utilizes the latest software tools available including Siemens NX/Unigraphics, Catia, Solidworks, AutoCAD 3D.  In addition FEA in Solidworks and Catia.

Controls Design

Esys boasts one of the largest and most experienced groups of Automation Controls Engineering talent in the industry. We started our business as a controls engineering services company and have continually invested in this talent to become what it is today. Our capabilities include:

  • Controls hardware schematic designs (AutoCAD and Eplan)
  • PLC programming across multiple platforms (Allen Bradley, Rockwell, Siemens, Mitsubishi, Omron, GE)
  • PC based control systems
  • HMI development (Panelview, WinCC, etc.)
  • Control network design (Ethernet IP, DeviceNet, Profibus, etc.)
  • Motion Control (Servos, VFD’s, Steppers, etc.)
  • Control system set-up, commissioning, & support
  • Vision systems (Cognex, Keyence, etc.)

Robot Programming

Esys Automation has designed, developed and deployed robotic solutions in some of the most demanding OEM production settings possible. We have experience with almost all major suppliers.

Esys Automation is part of the experienced group of robotic integrators in the FANUC Authorized Integrator Network for automation systems. From aerospace to woodworking, FANUC Robotics offers industrial robots for almost any application with payloads ranging from .5kg to 1350kg. As an Authorized FANUC Robotics Integrator, Esys Automation is ready to analyze your system requirements and provide a robotic solution that will improve quality, throughput, and productivity to give you the return on investment for your business.

Data Acquisition

Collecting and storing process data is more important than ever.  Esys has a team of talented Software Engineers who have extensive experience in developing custom software applications, operator interfaces, databases, web-based solutions, as well as custom upper-level system interfaces.

Machine Build and Commissioning

Esys has multiple manufacturing facilities to suite our customer’s needs. In most cases, Esys builds the complete machine or assembly line, commissions and validates them before shipping to our customer.


As part of our turnkey, managed approach, Esys provides the experience to install equipment into your facility, no matter the location. Esys provides full project management and general contracting services to accomplish the project at hand.


Safety is who we are, what we do, and our number one priority.  Esys has a comprehensive safety program that we adhere to as we execute any project.  Our project managers facilitate risk assessments on our systems to ensure safety for everyone involved in the deployment of and use of our automated systems.


At Esys, we put a tremendous amount of emphasis on training our customers to effectively use the systems we deliver. A project is not completely successful unless the support team has been thoroughly trained. Our approach is to provide classroom style courses prior to delivery of systems and then follow up with additional courses on the plant floor after the system is functional. This two-step method allows for a knowledge foundation to be constructed and then later completed with hands on training. We understand that production is critical and the teams dedicated to supporting the equipment must be capable of reacting quickly and safely to unwanted downtime.

Ongoing Support

One of the many reasons that our customers continue to work with us year after year and product launch after product launch, is our commitment to ensuring that their systems continue to perform at peak levels. We offer a full range of ongoing service options, including our 24 hour service hotline, which is available to all of our customers.

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